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Structured Problem Solving framework for a design problem
9 Lessons-
StartStructured Problem solving - Part 1
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StartStructured Problem solving - Part 2
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StartDefinition of Function - Functional keywords
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StartICF Framework for Problem Definition and Formulation
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StartWhat is Concept Evaluation ? Levels of concept Evaluation
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StartConcept Selection
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StartManufacturing and Assembly considerations in Preliminary design
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StartDesigning with Assembly in mind - Practices
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StartSummary and Action Items
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Concept Development Projects -
16 Lessons-
StartIntroduction to Projects
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StartDesign of L bracket
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StartDesigning of Lighting mount
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StartDesign of Welded Outrigger component
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StartDesign of Fastened Outrigger component
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StartDesign of a Bell Crank lever in a system
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StartDesign of a Quick Fit Assembly
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StartDesign of Idle Pulley and Tensioning system
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StartDesign of Enclosure with Simultaneous motion
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StartDesign of Simple Caster wheel with Spring Suspension
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StartDesign of T- Gripper For workpiece
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StartDesign of Articulating Microphone mount
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StartDesign of 3 Jaw Gripper for Cylindrical workpiece
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StartDesign of system for motion of Reciprocating Blades
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StartDesign of Steering system mechanism
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StartDesign of Blank Piercing Manual device
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Finite Element Analysis - Understanding the fundamentals
17 Lessons-
StartSimple 2D Beam example Part 1
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StartSimple 2D Beam example Part 2
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Start1D Rod axially loaded
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StartSolving for Stiffness matrix Strong Form and Weak form PDE -overview
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StartTypes of Elements
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StartWorkflow in FEA
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Start4 Step Process
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StartMaterial Properties - Linear and Non linear
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StartSetting up a FEA simulation in Fusion 360 - Demo
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StartPost Processing - What is Von Mises stress?
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StartFactor Of safety
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StartMesh Size and Singularity
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StartStress singularity Case 2
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StartHand Calculations vs FEA - Example
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StartValidation : FEA Correlation with Testing
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StartLearning Framework for Design engineers
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StartDedicated FEA analyst vs Design Engineer Role
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Structural concept design and improvement - Case studies
17 Lessons-
StartConcept development intro
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StartCase study 1 : Cantilevered bracket
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StartCase study 2 : Simply supported beam
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StartCase study 3 : Rigidity of Basic frame
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StartCase study 4 : Torsional Rigidity of H frame
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StartCase study 5 : L shaped sheet metal bracket
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StartCase study 6 : Clamp Bracket
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StartCase study 7 : Boom Analysis
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StartCase study 8 : Cross member rigidity
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StartCase study 9 : Shock absorber Fork
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StartCase study 10 : Lever with contact
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StartCase study 11 : Control arm analysis
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StartCase study 12 : Pulley bracket
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StartCase study 13 : Plastic Part Affect of Ribs
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StartCase study 14 : Sheet metal panel : Affect of Emboss
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StartCase study 15 : C part
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StartCase study 16 : Spring mount bracket
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Mechanical Concept development - Problem solving and Concept analysis -projects and Case studies
Learn how to develop mechanical concepts using systematic framework through 15+ projects and exercises with mechanisms and structures.
Course Summary
Creativity combined with practical well engineered design is the fuel for innovation .
Mechanical design engineering - the profession of creating and analyzing systems which do useful physical work is based on the "Conceptualization of Systems" .
This course is all about the conceptualization within the mechanical design world.
Focusing on the Design Process and elaborating a thought process which can be applied in action during solving Mechanical design problems.
Multiple projects are covered which give a wide and also in depth look at Concept development activity .
Who is it for?
- Mechanical Design engineers working in industry , to improve their conceptualization skills and problem solving skills
- Engineering students to work on challenging projects going beyond the basics of Engineering to Practical problem solving.
Pre-requisites ?
- Familiarity with usage of CAD packages (any)
- Familiarity with basic engineering concepts
What are the Learning outcomes?
- An action focused procedure to breakdown a design problem and define it for developing a solution
- Develop a Concept generation skill through practice
How best to utilize the course?
- Practice and more practice - There are multiple projects included in the course which challenge thinking and with deliberate practice will improve conceptualization skills.
Key Skills for Innovative Mechanical Design
1
How to generate ideas and concepts ?
How to define a problem with information available and clarity on what is required?
Conceptualizing mechanical systems
2
How to detail the concept design ?
How to convert the rough concept into a Detail featured design with considerations for manufacturing and other requirements?
Course Curriculum
Mufaddal Rasheed
Mufaddal Rasheed is a mechanical design engineer , inventor and online entrepreneur working towards building a comprehensive knowledge resource base for students and mechanical design professionals with focus on building skills and knowledge to design mechanical products
The goal is to build a comprehensive knowledge eco-system for mechanical design engineers and aspirants which would prepare an individual for engineering innovation and advance their careers in terms of knowledge.
Experienced professional with 7+ years experience in Automotive product development designing chassis and suspension systems and being part of multiple projects from concept to production.
He is passionate about mechanical design and innovation and writes regularly on Quora with a Top writer badge.
Core belief is that engineering is a lifelong learning process and for a designer it is "the more you know the better you design"
Working towards developing an alternate solution to the problems of engineering education and upskilling for economic growth.