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Mechanical Design & Product development 

Mechanical design and Product development process

What you will learn :
- What is the product development process?
- The nuances of Concept evaluation and selection
- What is product architecture , system design and detailed design
- A Holistic overview of the process with  examples

Basics of Material selection in Mechanical design

What you will learn ?
- Basics of Material properties
- What is Ductility, hardness, toughness, strength , fatigue etc.
- What is the generic material selection process
- Material indices to guide material selection and how to derive them

Manufacturing process selection and Design for Manufacturing

What you will learn ?
- The Criteria based on which a manufacturing process is selected for design
- Process compatibility to materials and shapes
- Case studies in process selection for design problems
- Design principles employed for designing forged , cast and injection molded parts. 

Sheet metal Design - Principles and Guidelines

What you will learn ?
- How Material properties affect the Part quality and design considerations
- What is bendability, formability ?
- How to design effectively with sheet metal
- Guidelines to be followed when designing for sheet metal

- Design projects and examples

Design Failure Mode Effect and Analysis - Concepts 

What you will learn ?
- What are failure modes in mechanical design and how do we define them ?
- What is Severity, Occurence and Detection of Failure  and how to grade them ?
- What is B diagram and P diagram and how to prepare one? 

Introduction to Mechanical design Engineering skillset

What you will learn:
- Learn about the Profession of Design engineering with scenarios
- What are the skills and knowledge required from a design engineer?
- What type of considerations do design engineers make during design?

Basics of Plastics design for design engineers

What you will learn:
- Mechanical behaviour of plastics
- Creep phenomona and visco elastic behaviour
- Design process, parameters and factors to consider

Mechanical concept design Problem solving with 15 projects

What you will learn:
- How to formulate a problem into a logical framework to improve problem solving
- Multiple examples to develop problem solving through practice
- The Concept development process within the larger product development

Design for Mechanical Assembly and Constraint based design 

What you will learn:
- Learn about the basic concepts of Designing for assembly
- How to design for better insertion, alignment and reduction of parts
- Constraint based design approach What is Exact, minimum and Over constraint?

Basics of TRIZ - Problem Solving For Design Engineers

What you will learn:
- Learn about the basics of Systematic innovation using TRIZ
- Learn in detail about the TRIZ inventive principles within context of mechanical engineering design
- Learn about Contradictions in TRIZ and how they frame design problems

Engineering Drawing - Dimensioning and Tolerancing

Geometric Dimensioning and Tolerancing - Basics

What you will learn ?
- Why is GD&T needed and what are its advantages over the traditional method ?
- How to apply GD&T to a part drawing ?
- The basic concepts of Geometric Dimensioning and tolerancing? 

- Material conditions, bonus tolerance, Virtual condition, Datum shift

Geometric Dimensioning and Tolerancing - 
Advanced concepts

What you will learn ?
- Geometric Tolerancing of  Patterns of features and composite tolerancing
- Composite vs compound controls .
- Datum Targets, how they are used and interpretations
- Tolerancing of slots

Geometric Dimensioning and Tolerancing - 
Application

What you will learn ?
- 
How to establish GD&T scheme for a component based on its application
- 
How to decide the type and nature of geometric control for tolerancing
- 
How to apply design intent into engineering drawing

Basics of Tolerance Analyses- Stackup and Fits

What you will learn ?
- The Basics of Limits and Fits, nomenclature, interpretation, examples
- How to do a simple Tolerance stackup analysis
- How to Perform 1 D Tolerance stack up analysis with GD&T
- Multiple examples 

Mechanical Engineering Basics

Machine Design : Mechanics of Materials ,  

What you will learn :
-Different types of stress, loading and their analysis, Stress concentration
- Source of Uncertainties in Design and Factor of Safety
- Basics of Principal stresses and importance

Machine Design :   Theories of Failure and design for Fatigue

What you will learn :
- Maximum Shear stress theory of failure
- Maximum distortion Energy theory
- Mohr and Columb mohr theory
- Designing for Fatigue and Basics of fracture mechanics
- Definition of endurance limit and strength, factors and failure criteria for fatigue

Basics of Mechanism design & analysis for Mechanical design

What you will learn :
- 
The Design process for mechanism design in designing mechanical systemse
-
Basics of Kinematic concepts - Degrees of freedom, mobility, Kinematic inversions etc
- 
Position Analysis - Loop closure equations, Finding positions of points
- 
Velocity analysis of Simple mechanisms
- 
Acceleration analysis
- Case studies on actual applications of mechanism design principles

Machine element design Basics - I - Shaft, Bearings & Gears

What you will learn :
- 
Basics of Shaft design
- 
Basics of Lay outing and analysis for power transmission systems
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Bearing Selection process and Bearing life calculations
- 
How to calculate factors for modified L10 life of bearing
- 
Gear design from scratch - specifications , CAD workflow, Force analysis and Stress analysis
- Design methodology for Helical , Bevel and Worm gear design in Fusion 360

Machine element Design II - Screws, Fasteners, Springs, Belt

What you will learn :
- 
Learn about basics of Design of Power screws
- 
Learn about Threaded Fasteners and development of Preload for clamping
- 
Learn about the Limits of design for threaded fasteners considering external loading
- 
Learn about Coil springs, the design parameters and how to design
- 
Learn about Belt drives and Design Selection procedure as per standards and manufacturer catalogue

Automotive engineering 

Introduction to Automotive Product Design and development

What you will learn :
- What is the Overall process and workflow. The major milestones
- How product planning and concept development  is carried out
- What are Ergonomic analyses and factors considered in establishing initial concept of     passenger vehicles
- What is Vehicle Architecture, affect of powertrain design on Vehicle architecture
- What are modular platforms. Key characteristic of modular platforms and their benefits

- Detail design , DFMEA, DVP and Engineering Bill of materials

Introduction to Vehicle Dynamics

What you will learn :
- Basic concepts of automotive engineering and laws of physics applied in dynamics

- Suspension Design process
- Longitudinal , Lateral and Vertical dynamics
- Build a strong understanding of the fundamental concepts which are at work in a  vehicle which is in motion.

Introduction to Automotive Performance engineering

What you will learn :
- What is acceleration and top speed performance what limits it?
- What is Handling performance and what are the factors which contribute?
- What is Braking performance and the Importance of ABS
- What is NVH and Ride vibrations, how are they dealt with
- What is vehicle durability and aspects related to structural strength

- What constitutes the factors affecting Fuel economy of an IC engine vehicle?

Project based courses

Sheet metal Stamping design with Fusion 360 - Chassis frame

What you will learn :
- 
Basics of Chassis ladder frame design in vehicle design
- 
Design methodology of chassis frame design from scratch
- 
Complex Surface design CAD workflows for designing sheet metal brackets for chassis
- 
Holistic understanding of how chassis is designed from concept to details

Concept Design of a Double Wishbone Suspension in Fusion 360

What you will learn :
- 
How to design a suspension system from scratch
- 
How to do design calculations related to Ride rate, spring , shock absorber
- 
How to build up geometry in CAD from points
- 
How to conceptualize parametric model of suspension