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Mechanical Design & Product development 

Mechanical design and Product development process

What you will learn :
- What is the product development process?
- The nuances of Concept evaluation and selection
- What is product architecture , system design and detailed design
- A Holistic overview of the process with  examples

Basics of Material selection in Mechanical design

What you will learn ?
- Basics of Material properties
- What is Ductility, hardness, toughness, strength , fatigue etc.
- What is the generic material selection process
- Material indices to guide material selection and how to derive them

Manufacturing process selection and Design for Manufacturing

What you will learn ?
- The Criteria based on which a manufacturing process is selected for design
- Process compatibility to materials and shapes
- Case studies in process selection for design problems
- Design principles employed for designing forged , cast and injection molded parts. 

Sheet metal Design - Principles and Guidelines

What you will learn ?
- How Material properties affect the Part quality and design considerations
- What is bendability, formability ?
- How to design effectively with sheet metal
- Guidelines to be followed when designing for sheet metal

- Design projects and examples

Design Failure Mode Effect and Analysis - Concepts 

What you will learn ?
- What are failure modes in mechanical design and how do we define them ?
- What is Severity, Occurence and Detection of Failure  and how to grade them ?
- What is B diagram and P diagram and how to prepare one? 

Introduction to Mechanical design Engineering skillset

What you will learn:
- Learn about the Profession of Design engineering with scenarios
- What are the skills and knowledge required from a design engineer?
- What type of considerations do design engineers make during design?

Basics of Plastics design for design engineers

What you will learn:
- Mechanical behaviour of plastics
- Creep phenomona and visco elastic behaviour
- Design process, parameters and factors to consider

Mechanical concept design Problem solving with 15 projectss

What you will learn:
- How to formulate a problem into a logical framework to improve problem solving
- Multiple examples to develop problem solving through practice
- The Concept development process within the larger product development

Mechanical concept design : Stress simulation in Fusion 360

What you will learn:
- Fundamentals of Finite Element Analysis - Terminologies and Basic Math behind it
- Setting up Static Stress simulation in Fusion 360
- Various Case studies dealing with Weight optimization , stress reduction and Stiffening.t

Engineering Drawing - Dimensioning and Tolerancing

Geometric Dimensioning and Tolerancing - Basics

What you will learn ?
- Why is GD&T needed and what are its advantages over the traditional method ?
- How to apply GD&T to a part drawing ?
- The basic concepts of Geometric Dimensioning and tolerancing? 

- Material conditions, bonus tolerance, Virtual condition, Datum shift

Geometric Dimensioning and Tolerancing - 
Advanced concepts

What you will learn ?
- Geometric Tolerancing of  Patterns of features and composite tolerancing
- Composite vs compound controls .
- Datum Targets, how they are used and interpretations
- Tolerancing of slots

Geometric Dimensioning and Tolerancing - 

What you will learn ?
How to establish GD&T scheme for a component based on its application
How to decide the type and nature of geometric control for tolerancing
How to apply design intent into engineering drawing

Basics of Tolerance Analyses- Stackup and Fits

What you will learn ?
- The Basics of Limits and Fits, nomenclature, interpretation, examples
- How to do a simple Tolerance stackup analysis
- How to Perform 1 D Tolerance stack up analysis with GD&T
- Multiple examples 

Mechanical Engineering Basics

Basic Concepts of Mechanics of Materials for Machine design

What you will learn :
- What is machine design , its nature and design process
- Different types of stress, loading and their analysis, Stress concentration
- Source of Uncertainties in Design and Factor of Safety
- Deriving governing equations of Bending and Torsion
- What is Stress Transformation and derivation of Principal stress

Machine Design : Theories of Failure and design for Fatigue

What you will learn :
- Basics of Principal stresses and importance
- Maximum Shear stress theory of failure
- Maximum distortion Energy theory
- Mohr and Columb mohr theory
- Designing for Fatigue and Basics of fracture mechanics

- Definition of endurance limit and strength, factors and failure criteria for fatigue

Basics of Mechanism design & analysis for Mechanical design

What you will learn :
The Design process for mechanism design in designing mechanical systemse
Basics of Kinematic concepts - Degrees of freedom, mobility, Kinematic inversions etc
Position Analysis - Loop closure equations, Finding positions of points
Velocity analysis of Simple mechanisms
Acceleration analysis
Case studies on actual applications of mechanism design principles

Machine element design Basics - I - Shaft, Bearings & Gears

What you will learn :
Basics of Shaft design
Basics of Lay outing and analysis for power transmission systems
Bearing Selection process and Bearing life calculations
How to calculate factors for modified L10 life of bearing
Gear design from scratch - specifications , CAD workflow, Force analysis and Stress analysis
Design methodology for Helical , Bevel and Worm gear design in Fusion 360

Machine element Design II - Screws, Fasteners, Springs, Belt

What you will learn :
Learn about basics of Design of Power screws
Learn about Threaded Fasteners and development of Preload for clamping
Learn about the Limits of design for threaded fasteners considering external loading
Learn about Coil springs, the design parameters and how to design
Learn about Belt drives and Design Selection procedure as per standards and manufacturer catalogue

Automotive engineering 

Introduction to Automotive Product Design and development

What you will learn :
- What is the Overall process and workflow. The major milestones
- How product planning and concept development  is carried out
- What are Ergonomic analyses and factors considered in establishing initial concept of     passenger vehicles
- What is Vehicle Architecture, affect of powertrain design on Vehicle architecture
- What are modular platforms. Key characteristic of modular platforms and their benefits

- Detail design , DFMEA, DVP and Engineering Bill of materials

Introduction to Vehicle Dynamics

What you will learn :
- Basic concepts of automotive engineering and laws of physics applied in dynamics

- Suspension Design process
- Longitudinal , Lateral and Vertical dynamics
- Build a strong understanding of the fundamental concepts which are at work in a            vehicle which is in motion.

Introduction to Automotive Performance engineering

What you will learn :
- What is acceleration and top speed performance what limits it?
- What is Handling performance and what are the factors which contribute?
- What is Braking performance and the Importance of ABS
- What is NVH and Ride vibrations, how are they dealt with
- What is vehicle durability and aspects related to structural strength

- What constitutes the factors affecting Fuel economy of an IC engine vehicle?

Project based courses

Sheet metal Stamping design with Fusion 360 - Chassis frame

What you will learn :
Basics of Chassis ladder frame design in vehicle design
Design methodology of chassis frame design from scratch
Complex Surface design CAD workflows for designing sheet metal brackets for chassis
Holistic understanding of how chassis is designed from concept to details

Concept Design of a Double Wishbone Suspension in Fusion 360

What you will learn :
How to design a suspension system from scratch
How to do design calculations related to Ride rate, spring , shock absorber
How to build up geometry in CAD from points
How to conceptualize parametric model of suspension

Sheet metal parts design with CATIA surface design tools

What you will learn :
Learn how to use CATIA : Generative shape design tools for design
Learn how to combine Trim, Join, Sweep, Multi sections tools
Learn how to create designs from reference geometry of interface components
Learn how to develop parametric designs which can be tweaked later